Course syllabus

Course-PM

Materials Science and Engineering

MTT010 Materialteknik, SP4, 2019/2020, 7.5 HEC

 

Aims

The students are expected to attain basic understanding about materials science and engineering, in particular the relations between the structure, properties and processing of materials. The level of understanding should be such that the students in their profession as engineers should be able to participate in discussions regarding materials selection and choices of processing methods for materials. Materials encountered in the course are metals, ceramics and polymeric materials, primarily for engineering purposes.

 

Learning outcomes

After the course, the student should be able to:

  1. Describe how different kinds of materials (metals including alloys, ceramics and polymers) are structured in terms of atomic bonding and crystal structure and also describe how the structure will affect some of their properties; Recognize product-related problem that requires taking into account the material's microstructure.
  2. Apply phase diagrams and TTT-diagrams; to read them and from the diagram predict the microstructure after different heat treatments.
  3. Describe how mechanical properties of the materials are influenced by a change of the microstructure; to relate this change to the specific hardening mechanism.
  1. Choose suitable manufacturing or heat treatment methods for specific properties and microstructure; discuss the choices of criteria to reach a good result.
  1. Describe how corrosion is induced; discuss possibilities to avoid corrosion.
  2. Identify a few selected materials.
  3. Make a reflection regarding materials selection for an industrial product with the perspective of environmental sustainability.

 

Contents

The course starts with basic materials science, aiming for understanding the correlation of the structure, the properties and choice of manufacturing and heat treatment technology. The different materials groups are metals, polymers and ceramics.


The course contains the following parts:

Basic materials science:
Phases, crystal structures and microstructures
Defects and diffusion
Mechanical properties
Phase diagrams of metals
Electrical properties
Corrosion of metals
Introduction to materials selection in product development

Polymeric materials:
Structure and characterization
Thermal and chemical properties
Mechanical, electrical and surface properties

Ceramic materials:
Structures
Mechanical properties
Manufacturing

 

Literature

The main literature source is the book:

William F. Smith, Foundations of Materials Science and Engineering, McGraw-Hill 2011, 5th edition, ISBN 978-007-131114-4 or MHID 007-131114-9.

 

Organisation and Structure

Examiner:             Assoc. Prof. Yu Cao (YC)      phone: 031-7721252                                           yu.cao@chalmers.se

Other lecturers:  Prof. Antal Boldizar (AB)                                    antal.boldizar@chalmers.se

Course assistant: Ahmad Raza (1 Ass, labansvarig)              Ahmad Raza <ahmadra@chalmers.se>

        Lilian Forsgren (övn, lab)                                          lilian.forsgren@chalmers.se       

Student representatives

TKDES             Saga Jilsén                               saga.jilsen@gmail.com      

TKIEK               Erik Jonasson                          erikjonasson@hotmail.com                         

TKMAS            Måns Karlsson                           maanskarlsson@hotmail.com                   

TKDES             Rebecca Nibelius                   nibelius@kth.se                    

TKIEK               Carl Strand                                                      carl.strand@hotmail.com 

Student Administration of department (mainly for exam and general enquiries):

Hanije Safakar                        phone 031-7721265            e-mail: hanije@chalmers.se

 

The course includes about 23 lectures and 9 tutorials. The experimental classes (Computer-based lab Matter, Optical microscopy, Structure and properties of polymeric materials) will be modified this year. More information will be provided later.

 

Examination

Passing the course requires passed final exam and approved laboratory sessions.

The written exam is based on materials from both teaching as well as the book on 4th June 2020. Make sure to register the exam in due time according to what is written at the Study Portal. The exam is formulated in English. Permitted aids are a dictionary and a Chalmers approved calculator. The grading will be as follows: 3 > 40% (20 out of 50), 4 > 60% (30 out of 50), 5 > 75% (37.5 out of 50). Passing the exam qualifies for 6 credit units.

Participating in all modified laboratory sessions (or variants) and getting approved qualifies for 1.5 credit units.

 

Course home page

Handouts from lectures, latest version of this document, news about lectures etc can be found on the course home page at:

https://chalmers.instructure.com/courses/9509

Basic info on the course is available on:

https://www.student.chalmers.se/sp/course?course_id=29568

 

Laboratory sessions (preliminary, might be changed)

Due to the coronavirus this year, laboratory sessions have to be modified and run in a special way. More information will be given during the course. Note that you must prepare yourself in advance in order to clarify the “lab” within the “lab” time and get approved. Please be on time!

 

Lab1 (2h): Optical microstructure of steels;

Lab2 (2h): Structure and properties of polymeric materials;

Lab3 (2h): Introduction of computer-based CES EduPack - a set of texts and software tools for materials and manufacturing processes.

 

Quizzes

You will find quiz questions in the form of multiple choices from the course webpage. Quizzes are compulsory and please answer them by the due time.  Depending on the results, you will benefit from bonus points which will be added to the final exam results. You will get 1 extra point with 20 correct answers.

Schedule

The enclosed schedule (next page) is preliminary and may be revised pending on circumstances. Updated information will be communicated via course webpage.

Acronyms: L = Lecture, E = Excises

 

 

 

 

 

 

 

 

 

 

 

Week

Weekday

Date

Time

Type

Contents

Chapter

Room

Teacher

W13

Tuesday

24/3

8:00-9:45

L

Introduction & crystal structure

1, 3

Distance

YC

W13

Thursday

26/3

8:00-9:45

L

Crystal structure

3

Distance

YC

W13

Friday

27/3

8:00-9:45

L

Solidification & Imperfections

4

Distance

YC

W13

Friday

27/3

10:00-11:45

L

Diffusion

5

Distance

YC

 

 

 

 

 

 

 

 

 

w14

Monday

30/3

15:15-17:00

E

Crystal structure, defects

3, 4

Distance

YC

w14

Tuesday

31/3

8:00-9:45

L

Mechanical properties I

6

Distance

YC

w14

Tuesday

31/3

10:00-11:45

E

Diffusion; Mechanical properties I

5, 6

Distance

YC

w14

Wednesday

1/4

8:00-9:45

L

Mechanical properties I, II

6, 7

Distance

YC

w14

Friday

3/4

8:00-9:45

L

Mechanical properties II

7

Distance

YC

 

 

 

 

 

 

 

 

 

w16

Wednesday

15/4

8:00-09:45

L

Phase diagrams I

8

Distance

YC

w16

Friday

17/4

8:00-9:45

L

Phase diagrams II

8

Distance

YC

 

 

 

 

 

 

 

 

 

W17

Monday

20/4

15:15-17:00

E

Mechanical properties II

7

Distance

YC

w17

Wednesday

22/4

8:00-9:45

L

Iron and steels I

9

Distance

YC

w17

Wednesday

22/4

10:00-11:45

L

Iron and steels II

9

Distance

YC

 

 

 

 

 

 

 

 

 

w18

Monday

27/4

15:15-17:00

E

Phase diagrams

8

Distance

YC

w18

Tuesday

28/4

8:00-9:45

L

Other alloys (Al, Cu etc)    

9

Distance

YC

w18

Tuesday

28/4

10:00-11:45

E

Ferrous and nonferrous alloys

9

Distance

YC

w18

Wednesday

29/4

8:00-9:45

L

Polymer material -Introduction and general character

10

Be determined

AB

 

 

 

 

 

 

 

 

 

w19

Monday

4/5

8:00-9:45

L

Polymer material – Structure, thermal properties and thermoplastics

10

Be determined

AB

w19

Tuesday

5/5

8:00-9:45

L

Polymer material – Thermosets and rubbers, mechanical properties

10

Be determined

AB

w19

Tuesday

5/5

10:00-11:45

E

Polymer material I

10

Distance

TA:s

w19

Wednesday

6/5

8:00-9:45

L

Polymer material – Processing and composite

10

Be determined

AB

w19

Friday

8/5

8:00-9:45

L

Ceramics

11

Distance

YC

 

 

 

 

 

 

 

 

 

W20

Monday

11/5

8:00-9:45

L

Corrosion

13

Distance

YC

W20

Monday

11/5

13:15-15:00

E

Polymer material II

10

Distance

TA:s

W20

Tuesday

12/5

8:00-9:45

L

Electrical properties

2, 14

Distance

YC

W20

Tuesday

12/5

10:00-11:45

E

Corrosion, Ceramics

11, 13

Distance

YC

W20

Wednesday

13/5

8:00-9:45

L

Materials selection

 

Distance

YC

W20

Friday

15/5

8:00-9:45

L

Materials selection for sustainable future

 

Be determined

AB

 

 

 

 

 

 

 

 

 

W21

Monday

18/5

10:00-11:45

L

spare

 

Be determined

AB

W21

Monday

18/5

15:15-17:00

E

Electrical properties

2, 14

Distance

YC

 

 

 

 

 

 

 

 

 

W22

Monday

25/5

8:00-9:45

L

Old exams

 

Distance

YC

W22

Monday

25/5

10:00-11:45

L

Questions (Metallic alloys and ceramics)

 

Distance

YC

W22

Tuesday

26/5

9:00-9:45

L

Questions (polymer)

 

Distance

AB

W22

Wednesday

27/5

8:00-9:45

L

Spare

 

Distance

YC

 

 

 

 

 

 

 

 

 

 

 

Course summary:

Date Details Due